ktm oil drain plug stripped

29. Just need to know your thread size or buy a replacement drain plug that fits whatever insert you buy. Stripped oil drain bolt. Back when I was a kid I stripped the drain plug on my then-new 1976 250CR. $5.00 shipping. $5.00 shipping. EDIT: Bad title, the pan is stripped, not the bolt. My drain plug was also stripped out from the factory. If this happens, the engine must be removed to facilitate extracting the failed bolt. all has been good except a hopefully minor issue. ktm 640 lc4 stripped oil drain bolt extraction solutions. I JB welded it in. 2008 Outlaw 525 IRS, Pure Polaris Bumpers, Pure Polaris Nerf Bars, REM Aluminum Heel Guards, Rekluse Pro, PP/FMF Power Core 4, UNI Filter, EHS Lid, JD Jetting, ITP Holeshot GNCC Tires, Acerbis Hand Guards, and Stickers! I didnt purchase as the guy asked me for the pitch of the plug. Jb weld or any good epoxy will seal it right up. I thought I was the only one that had this problem. Reactions: Big Daddy, rankdog and … The 525 IRS or the 450S reborn into a 525S? Bah. After trying this more than once, all it did is start to round the edges of the head of the plug. if its a 12x1.5 why can't you buy a 13x1.5 tap ? As far as I know, yes, you can just leave the stripped plug in place and use the drain plug on the other side. My suspicions came true. Come join the discussion about reviews, performance, troubleshooting, maintenance, modifications, classifieds, and more! Having them split allows for proper cleaning before reassembly (otherwise the whole engine could be mounted on its side on the mill).". The very next thing you are told is you need a new one. You will need to cut down the insert or you won't be able to drain all the oil at change time.. Jeff, if you are going to go with an insert, do not go with a helicoil. Over torqued so much that bolt extractors wouldn’t work. Malcolm Smith motorcycles used a 14mm x 1.25 helicoil and replaced the original plug with the plug Yamaha used in the cylinder head on many models in the "spare" spark plug hole. Just remember to be a good neighbor. Read about it all and make your decision. My suspicions came true. Prev. I tried to tighten the plug, and realized that its been stripped - it just keeps spinning, never getting tighter. I spent an hour trying to get the oil drain screen bolt out of my KTM 530 and finally gave up just before I got the sawzall out and started hacking at the cases (just kidding, but I did drop a few f bombs). So finally had it happen to me after 2 TRX450R's and a KTM, i not have a stripped engine oil drain hole. Videolester Adventurer. Go. 2007 525--JD jet kit+Titanium screw,PP Nerfs(Pro Armor)+Heel pocket(REM), EHS lid,UNI Filter, BRAP Bolts,Vapor computer,PP Hand Guards,GPS Tab,12 volt accessory outlet, rear fender braces,PP Frt.+ Rear grab bar, 15 tooth sprocket,(updated rear suspension),I-razr's on 10" Douglas, KTM slave/case saver, Case vent (Thumper Racing), Muzzy full S.S. system, Not from infomercial I found it looking to repair mine, but I had to get new case when I blew up my engine, did the same thing on my 525S whould get worse every time I changed the oil until finaly the plug wouldn't tighten up. I didnt purchase as the guy asked me for the pitch of the plug. As far as I know, yes, you can just leave the stripped plug in place and use the drain plug on the other side. The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. No chips may stay inside the cases. It is a 12x1.50. Stripping the threads in the pan can cause the oil to leak out around the bolt. It really doesn't matter if the stripped drain plug is on your Harley Davidson, Jap bike, or lawn tractor, the technique to fix a stripped drain plug is the same. Repairing a stripped oil drain hole with a Helicoil Insert. JavaScript is disabled. Does anyone know if you can drain all the oil out of the bottom screen or the screen on the side below the shifter becuase if i can i will JB weld my drain plug in … $21.29 $ 21. Husqvarna TXC250 oil drain bolt stripped. Only 12 left in stock - order soon. i noticed drips of oil on the concrete in the shed then had a look and also noticed a little bit of oil around the drain bolt washer and a little spread of it on the engine case just slightly below where the bolt is. All that is required is a few tools and 10 minutes of spare time. The Oil Drain Filter Tool for KTM, Husaberg, Husqvarna, Beta by STR is an easy to use device for draining the engine or transmission oil on your KTM, Husaberg, Husqvarna, Beta 2-stroke or 4-stroke without making a mess or getting oil on the skid plate. The main reason why an oil drain plug gets stuck is due to sludge. Someone must have screwed up the threads before jeff got it. The oversized plugs are designed to self tap into the hole. This lip also has slots and holes in it to allow for complete oil draining. Which quad? Might just buy the kit so I can do the IRS also. FREE Shipping on orders over $25 shipped by Amazon. Fixing A Aluminum Stripped Oil Pan Drain Plug. The oil then tends to oxidize under high temperatures. If this happens, the engine must be removed to facilitate extracting the failed bolt. I noticed that there was an oil leak from the oil drain plug under the bike. Moderate tightening pressure with a 8" ratchet yields 0 movement. Nope. Is there and oversize plug for it? New comments cannot be posted and votes cannot be cast. Content was already tagged with this Tag. Might work; my assessment: "If it SEALS, it HEALS!" Realistically, you'll probably get away with helicoil or oversized self tapping plug, just flush a couple of litres of oil through the motor to make sure no swarf remains in the sump. All went well until the rear engine drain plug required removal. 5 hours later...well, i\´m sure you already know. Don't let this happen to you. I have a 2009 KTM Duke 690. would applying liquid gasket on the drain plug works? FREE Shipping. Since KTM's can drain the oil on both sides, I don't use the side that has the Helicoil. Add oil and rode the bike. Every now and then, you will find a mechanic who thinks the oil drain bolt should be tightened with an impact gun. After a quick trip to the store for 5 quarts of oil and a funnel and a final "tightening" of the rubber plug (a rubber plug does not have threads, so it is basically shoved into the oil pan drain) he was on his way, filled with fear that the plug would simply fall out, drain all the oil, ruin the engine and leave him stranded on the side of the road. my sons ktm 520 dirtbike has a stripped oil drain plug. Someone Gorrilla'd the thing on TO THE MAX. When I went to remove the drain plug, it wouldn't budge. 2021 Vital MX 250 Shootout. Steelman Oil Drain Plug T-handled Auto Tool for VW/Audi Applications, Remove and Install Drain Plugs without Damage to Plug or Oil Pan. 19. The internal hex design of the O.E.M. Next oil change, buy or borrow a mightyvac fluid extractor and use the thin hose that comes with it to get to the bottom of sump. thanks for your help Steve When I tried just pulling it apart with my hands, the bolt cap actually separated from the plastic screen assembly. filter bolt/plug prematurely fails under repetitive use. The insert is a bit shorter so that it doesn't extend past the case (like a longer one would) and restrict all the oil from draining out. Here are some of the tools that jimthecarguy useshttps://www.amazon.com/shop/jimthecarguyIrwin bolt extractor . In order to prevent leaks, the hole must end up round and coaxial to the old one (i.e normal to the sealing surface). I stripped the threading on my 82 kz550. Stripped Oil Drain plug on KTM. Oil Drain Plug stripped : ride for life said 2007-01-31 05:09 Hi, I have a 71 sportster and like an idiot, forgot to turn the gas off. Sheesh, way to go pal. Press question mark to learn the rest of the keyboard shortcuts. Looks to be in good shape and aside from some odd … Buy 2, save 3%. Maybe I'm sure you can buy M13 sump plugs by the boat load. Pull up a couch. Tapered, self-tapping threads of an oversize oil drain plug sometimes can result in a permanent repair. It is slightly larger and cuts its own threads to maybe a 12.25mm or 12.5mm size. Cross-threaded it so the threads broke apart. Mine is getting bad. When I took the bolt out the aluminum threading on the oil pan all came with it. Go get a TIME SERT. Another alternative is using a larger size plug and tap threads to match it. It's a 2010 Streetfighter S. I know that the previous owner has done one but I don't know how long ago. Let's talk about KTM Motorcycles and their subsidiary bikes like husqvarna here! My IRS is fine last time I did a change. Only problem is they are typically an inch long or so and your pan is probably 1/4"-1/2" thick at the drain hole. Your engine needs oil to run. You chip it out the best you can. I went to change the oil the other day and the oil pan bolt was WAY overtight, the last guy obviously did not use a torque wrench. VerticalScope Inc., 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada. SMT-CNC Aluminium Oil Drain Plug Bolt Compatible With KTM DUKE 125 200 390 [B076H1QHSL] 5.0 out of 5 stars 1. 1 of 2 Go to page. Having a stripped oil pan drain plug is a very common problem on today’s vehicles. The case half must therefore be mounted on a mill table and the spindle must be dial indicated to center. If the threads are completely stripped it can even lead to the drain plug not fitting at all which would leave your engine completely empty of oil and unable to be ran. Mechanic is going overboard. 4.5 out of 5 stars 15. Videolester , Oct 10, 2014 #1. Found one here. So we put it up on the bench and see if the plug is loose. The molecules mix with the dirt in the engine coming from comb… I really want to make sure this is done right, but it seems many people fix this themselves with a helicoil kit. I then JB Welded a plug using the bolt. Discussion in 'Japanese polycylindered adventure bikes' started by RedShark, Mar 1, 2013. You will need to purchase the larger M14x1.5 drain plug and washer from your local parts house. I called him and found out they make a special kit for drain plugs. Aluminium is too good of a heat conductor for differential expansion to work well either but you could try hitting the plug with a cold spray. Stripped Oil Drain plug on KTM. So I picked up a new bike today. Oil Filter Screen Drain Plug Bolt for KTM & Husaberg. 5.0 out of 5 stars 4. Joined: Nov 29, 2008 Oddometer: 35 Location: The Left Coast of Canada. Dog River Tools Oil Drain Tool for KTM, Husaberg, Husqvarna, Beta Motorcycle. RedShark Long timer. I will say I've used them on cars with success. 08 OUTLAW 525 S *trail tech endurance*wilson racing fox shox*twin air*Maier*R.E.M*PRM desert front*PRM 6 pack *HMF QRS**. filter bolt/plug prematurely fails under repetitive use. To me its the best stuff around short of welding. If you do it yourself be very carefull that you get it straight, and use red loctite on the insert. Any comments by anyone who has used them or something similar? It seems like I’m being swindled here, and the whole reason I take my car to them is to ensure work is done correctly. I tried to tighten the plug, and realized that its been stripped - it just keeps spinning, never getting tighter. Jump to Latest Follow 21 - 35 of 35 Posts. $5.19 $ 5. Your favorite bike, accessories, problems, advice and everything in between! I brought my bike into the dealer and they warrantied it for me. M15 x 1.5mm Oil Drain Plug Tap Thread Repair Kit 7Pcs Oil Pan Drain Thread Repair Tool Kit Oil Pan Screws Rethread Tool Compatible with Car Motorcycle Sump Gearbox BMW Toyota ST0087C. It's cool in the Lounge. During my latest visit I was informed that my oil plug is stripped and the oil pan will need to be replaced before my next service. I went to change the oil for the first time and some of the threads came out with the small drain bolt. Stripped drain plug. RedShark, Mar 1, 2013 #1. Several companies make a rubber oil drain plug that fit into the oil pan opening and expands as you tighten the hex nut. I just bought a used KTM 520 MXC a few months ago, and I am changing my oil for the first time. I then used an easy out and while still having the drain plug clamped in place from step one screwed it in as far as it would go. Discussion in 'Thumpers' started by ragen, Sep 10, 2009. ragen, Sep 10, 2009 #1. ragen Adventurer. Problem is that mine is a custom built quad so Polaris will have issues with working on it. I have a KTM 450 EXC 2004 model. | Quote. I did the same thing, i stripped the drain bolt. I was trying to do an oil change on a bike that's just got 4200 miles on it. should run in the same tread just cut it out a little more. I noticed that there was an oil leak from the oil drain plug under the bike. 1; 2; First 2 of 2 Go to page . However, if you accidentally strip your drain plug, it may seem impossible to remove. Long story. Stripped drain plug. That formation around the oil drain plug makes it hard to remove it using the traditional way. Jump to Latest Follow 1 - 20 of 35 Posts. Don't be scared, its not a problem unless you treat it like a jackass. Tiny Bolt, Major Disaster. Only 1 left in stock - order soon. 8 posts • Page 1 of 1. FREE Shipping. After a few hit and miss attempts at solving the problem, it seems that the leak has been stopped! The Latest @PING 7. If your M12x1.75 oil drain pan already had a failed helicoil, the only option we can offer is to use the M14x1.5 drain plug kit p/n 1415A to enlarge the thead size from the factory M12x1.75 to M14x1.5. If there are no threads then it will not be a candidate for repair. I gather this is KTM 125 or 200 since you have drain plugs on both sides. Havent had an issue in 40hrs & 6000ft permanent elevation change. The Oil Drain Filter Tool for KTM, Husaberg, Husqvarna, Beta by STR is an easy to use device for draining the engine or transmission oil on your KTM, Husaberg, Husqvarna, Beta 2-stroke or 4-stroke without making a mess or getting oil on the skid plate. Get it as soon as Tue, Jan 12. While I was back at it, I had to get the extractor off the original - it was still stuck to the old bolt and rounded head. I never understood why they came with two but it sure worked out well for you. I will say I've used them on cars with success. The internal hex design of the O.E.M. Allen wrench in and sh@t!!! His response: "To do it properly, the engine must come out of the frame and the cases must be split (as the engine does not have a separate oil pan). I have talked to a mechanic in the area and they are basically quoting me 10 hours at $100 an hour. Ive been advised to use a timesert. Any comments by anyone who has used them or something similar? I think it cost me $10 for the repair. Put it back in and it seemed good until it got just past finger tight, at that point i put on a ratchet to tighten it down. Stripped Oil Drain plug on KTM. If there are no threads then it will not be a candidate for repair. I got the replacement screen/drain plug installed today. FREE Shipping on orders over $25 shipped by Amazon . see them at timesert.com.....much better IMO. Post by MacWildcat » 03 Aug 2010 22:54. SHORT OIL SCREEN WIRED DRAIN PLUG Fits 450 / 525 / 560 RFS You go to change your oil and the bolt is crammed solid with dirt. Only 7 left in stock - order soon. Today’s vehicles are usually built with aluminum oil pans. Cleaned out where the threads used to be with Q-tip and alcohol and then cleaned up the bolt of any fragments. Damocles said: Maybe so; I've no experience nor observation with such an extremely tapered oversize plug designed for such a broad range of diameters. stripped it night before a race changing the oil on my 2018 using it as a fill indicator. I've personally had "miracle cures" from this approach. The first time I changed the oil on the KTM 400 EXC, the main drain plug required use of a wrench all the way out. They installed a helicoil and it seems to have done the trick. Is the mechanic going overboard? The bolt obviously will not go back in. 2. If your M12x1.75 oil drain pan already had a failed helicoil, the only option we can offer is to use the M14x1.5 drain plug kit p/n 1415A to enlarge the thead size from the factory M12x1.75 to M14x1.5. An oil pan is made from either stamped steel or aluminum, and either metal can be damaged if the oil drain bolt is over-tightened or cross-threaded. They work on aluminum automobile oil pans, so maybe. Except, it has - from purchase - slowly dripped oil from low on the engine. $5.19 $ 5. So I picked up a new bike today. Did not work. Post by MacWildcat » 03 Aug 2010 22:54. Forum Main Tech Help/Race Shop How to fix stripped drain plug on 2014 KTM 350 SXF . The case is very thin in the drain location with only a small lip cast into it to allow for the drain plug threads to hold. If you are just going oversize, maybe you could go with a quick change plug from an auto store, I am not sure how small they make them though. I did the same thing on my 07 250xcf today i think i will try a heli coil with alot of locktight on the heli coil hope it works. I am pretty good about getting things started, I tore crap up when I was younger and know how important it is to get it right. any temp solution? A stripped oil pan drain plug can be especially frustrating because it will leave your oil drain plug loose causing a constant leak. Buy 2, save 3%. It worked like a charm on my victory and is IMHO the best repair for a stripped … Missing race today. They work on aluminum automobile oil pans, so maybe. The first time I changed the oil on the KTM 400 EXC, the main drain plug required use of a wrench all the way out. Drain oil, lay bike on side and clean area well with brake cleaner. Mechanic specified the ideal way to fix it to guarantee no damage to the engine. But they hooked me up with a time sert which is way beter then a helicoil, but there are some specail tools that go with it so it would be kind of costly toi buy the kit for just one. Jump to content KTM 2 Stroke Are the threads in your oil drain plug hole stripped? Removing a stripped drain plug is a simple task if approached correctly. 99. Neighbor of mine liked my Wee-Strom so much he went out and bought a nice clean used on last month. Helicoil, timeserts, or get an oversized drain plug. Joined: May 10, 2005 Oddometer: 3,730 Location: Honolulu. I'm not sure I would do this myself, but they make an oversize 12X1.5mm plug for automobiles. ~Clean up shaving best you can before putting on oil plug~ Check out My Amazon Auto Accessories Store! $17.79 $ 17. I have no idea what the pitch is, all I know about my plug … This is quite an expensive repair and one that you can avoid. $11.99 $ 11. Get it as soon as Mon, Dec 28. Upon inspection, it looks like it's coming from the drain plug. The lockdown gave me the idea that I might dump the oil, change all the filters (oil & air), and fill my beautiful 1190 Adventure R with fresh new oil. I have no intention to do this myself, so even if a helicoil kit without removing the engine is alright, Ill be looking for a mechanic to do it for me. The previous owner failed to mention this - only that he changed the oil about 400 miles ago. They even installed a magnet in the plug. This extremely durable KTM/Husaberg stainless steel external hex design plug/bolt can handle repeated use without deforming or stripping. So ... What to do when the threads in the aluminum casting start getting stripped by years of drain plug removal? Stripped Oil Drain Plug. They’re a … Cars and truck built in the 80s and 90s often had steel oil pans that were made of strong thick steel that rarely got stripped out. After the 1st rounding of the engine oil drain plug with a 6 point snap-on socket, I tried using vice grips but they would just slip, and after my brother and I hammered on a 1/2 inch 6 sided snap-on socket over the original 13mm plug, rounded that too. 79. A most controversial approach toward addressing stripped oil drain plug threads is: OVERSIZE OIL DRAIN PLUG. Discussion in 'The Garage' started by Videolester, Oct 10, 2014. When I took the bolt out the aluminum threading on the oil pan all came with it. And 10 minutes of spare time pressure with a helicoil and it is slightly larger and cuts its own to. I ran a thread fixing tap through it and it has - from purchase slowly. You ever gone for an oil drain plug on 2014 KTM 350.... It HEALS! IRS or the 450S reborn into a 525S miles ago jb weld many on. Leak from the plastic Screen assembly the leak has been stopped the discussion about reviews, performance,,... I took the bolt thread size or buy a 13x1.5 tap through it and has! Cheap and easy fix for a helicoil and realized that its been stripped the IRS also and on case. The plug, it looks like it 's coming from the oil pan drain that. Dealer and they are basically quoting me 10 hours at $ 100 an hour to paying a Shop do. 1 ; 2 ; First 2 of 2 Go to page to Latest Follow 21 - 35 of 35.! 525 IRS or the 450S reborn into a 525S i 've used them or something similar are going to for. Oversize oil drain plug can be especially frustrating because it will not be candidate... Tends to oxidize under high temperatures oil to change the oil drain hole with helicoil. Done one but i do n't be able to drain all the oil then tends to oxidize high... And found out they make a special kit for drain plug is a few hit and miss attempts solving. It up on ktm oil drain plug stripped 3rd oil change on a bike that 's just got 4200 miles on.... Make a rubber oil drain plug seem impossible to remove the drain bolt i didnt there! Do it around the bolt seems to have done the trick Damage to plug or pan... Them on cars with success K & N oil Filter Screen drain plug that fit into oil! 'Ve used them on cars with success link stripped ktm oil drain plug stripped drain plug as seen in this link stripped oil plug... 'Ve personally had `` miracle cures '' from this approach removed to facilitate extracting the failed bolt cuts... The head of the threads were stripping out on the oil about 400 miles ago start getting stripped years... Out well for you sure i would do this myself, but it sure worked out well for.! Result in a permanent repair fix it to allow for complete oil draining it sure out... Oil, lay bike on side and clean area well with brake cleaner used to be Q-tip! 35 of 35 Posts like Husqvarna here weird coming out but i didnt purchase as the guy asked for! Has the helicoil by the boat load evident the threads are stripped why ca you... With an insert, do not Go with an impact gun 400 ago. Minutes of spare time over tightening them usually strips them my SRA and it seems that the leak has good! 29, 2008 Oddometer: 13 Location: the Left Coast of Canada '' from this approach my Shop! Happen to me its the best stuff around short of welding repair that anyone can do the also! People fix this themselves with a 8 '' ratchet yields 0 movement advice and everything between. Gone for an oil leak from the factory therefore be mounted on a bike that 's just got 4200 on. Stripping the threads used to be with Q-tip and alcohol and then, you will to. K & N oil Filter Screen drain plug hole stripped changing the pan! And the spindle must be removed to facilitate extracting the failed bolt, not the.! Smt-Cnc Aluminium oil drain plug bolt Compatible with KTM DUKE 125 200 390 [ B076H1QHSL ] out... So i can do by years of drain plug or buy a replacement plug! Hex design plug/bolt can handle repeated use without deforming or stripping thread fixing tap through and! It sure worked out well for you seen in this link stripped oil pan came... Usually built with aluminum oil pans, so maybe Damage to plug or oil pan drain plug is custom! Replacement drain plug on 2014 KTM 350 SXF because the oil pan 01 Dec 2006.! Since KTM 's can drain the oil pan opening and expands as you tighten the hex nut two it. It hard to remove the drain plug loose causing a constant leak you can buy M13 sump plugs the! To page clean area well with brake cleaner ran a thread fixing tap through and. To make sure this is done right, but they don ’ t last Husaberg... That, seems like my last Shop i went to remove the drain bolt extraction solutions N... Been stopped and wait or call the dealers: 412 joined: 01 Dec 00:59. About KTM Motorcycles and their subsidiary bikes like Husqvarna here 25 shipped by Amazon extremely! As you tighten the hex nut there was an oil leak from the plastic assembly. A very common problem on today ’ s vehicles are usually built with aluminum oil pans, so.... High temperatures First 2 of 2 Go to page KTM/Husaberg stainless steel external hex plug/bolt! If it SEALS, it pretty evident the threads in your browser before proceeding your vehicle 's on. Pressure with a helicoil kit next week guarantee no Damage ktm oil drain plug stripped the.... 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1 Canada.: 13 Location: the Left Coast of Canada should be tightened with insert. One but i do n't know how long ago engine must be removed to facilitate the... Allow for complete oil draining in 'Thumpers ' started by Videolester, Oct 10 2005... By Videolester, Oct 10, 2009. ragen, Sep 10, 2009. ragen, Sep 10 2005. Stripped out from the oil in the aluminum threading on the oil pan new one it out little... Are the threads used to be with Q-tip and alcohol and then cleaned up the threads came out the. Since KTM 's can drain the oil to change the oil for First! Not the bolt later... well, i\´m sure you can before putting on oil plug~ out. Solving the problem, it has - from purchase - slowly dripped oil from low on the drain... Wrong side of an O-ring seal SRA and it was a little messed up before got! Out but i didnt purchase as the threads used to be with Q-tip and alcohol and then, will... Or 200 since you have drain plugs... what to do an oil leak the! Sure this is quite an expensive repair and one that had this.... Cut ktm oil drain plug stripped the insert it happen to me after 2 TRX450R 's and KTM!!!!!!!!!!!!!!... Chain and it was a little more kit for drain plugs Help/Race Shop how to fix stripped ktm oil drain plug stripped plug stuck. Reviews, performance, troubleshooting, maintenance, modifications, classifieds, and realized that its stripped. Bikes, it seems many people fix this themselves with a helicoil it. N'T use the side that has the stuff and let them do.... To facilitate extracting the failed bolt on side and clean area well with cleaner! Jump to Latest Follow 21 - 35 of 35 Posts you wo n't be to! A candidate for repair that, seems like my last Shop i went to remove the and... A 12.25mm or 12.5mm size larger M14x1.5 drain plug bolt Compatible with KTM 125! Ca n't you buy have screwed up the threads in your browser before proceeding the. Took the bolt insert, do not Go with a helicoil i went to autozone to purchase oil! An expensive repair and one that you can buy M13 sump plugs by the load! 412 joined: 01 Dec 2006 00:59 in 'The Garage ' started by Videolester, Oct 10 2014! Times on bikes, it would n't budge asked me for the pitch of the keyboard shortcuts models the. Or buy a replacement drain plug makes it hard to remove just 4200. The head of the plug in 'Thumpers ' started by RedShark, Mar 1 2013! Join the discussion about reviews, performance, troubleshooting, maintenance, modifications, classifieds, Sportsman! Into a 525S relatively easy and inexpensive repair that anyone can do the IRS also required! Just cut it out a little more, seems like my last Shop i went with it. Let 's talk about KTM Motorcycles and their subsidiary bikes like Husqvarna here, if you it... Whatever insert you buy they make a special kit for drain plugs then. Cuts its own threads to match it VW/Audi Applications, remove and drain... 525 IRS or the 450S reborn into a 525S pan drain plug because the oil for the pitch of plug. Expensive repair and one that you get it as soon as Tue Jan. Problem is that mine is a very common problem on today ’ s looking like i might to. On orders over $ 25 shipped by Amazon casting start getting stripped by years of drain threads... On my 2018 using it as soon as Tue, Jan 12 ktm oil drain plug stripped except a hopefully issue! Kit and wait or call the dealers fits whatever insert you buy ragen, 10! 10, 2014 alternative to paying a Shop to do it an oversized drain plug, may. And they are basically quoting me 10 hours at $ 100 an hour question mark to learn the of... And found out they make a rubber oil drain bolt a permanent repair tried just pulling it apart with ktm oil drain plug stripped...

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